简介：Fromtheviewofthedomesticandinternationalenergy,environmentandoperationsituation,thepaperanalysestheconfrontedproblemsofironandsteelindustry,answerswhybaosteelhasbeenfulfillingenvironmentoperationstrategy,andproceedtotheintroductionofitsenvironmentmanagementpracticeandfutureoutlooks.Theenvironmentmanagementisessentiallyagreenvaluecreation,whichemergestheenvironmentalprotectionintothewholebusinessenterpriseoperatesprocessinordertocreateitsvalue.Theenvironmentmanagementisakindofmanagementcreation,isakindofactiveenvironmentmanagement,whichpromotesthemainsenseofenergyconservationandemissionmitigation.

简介：Precipitationstrengtheningaswellassolutionstrengtheningiskeymechanismforheatresistantsteels.Itisveryimportanttocharacterizetheprecipitatesin9%Crferriteheatresistantsteels,especiallytoshowthenanometer-sizedparticles.Bytransmissionelectronicmicroscopeattachedwithanenergydispersivespectrometeraswellasopticalmicroscope,scanningelectronicmicroscope,themicrostructureandchemicalcompositionofprecipitatesina9%Crheatresistantsteelafterdifferentheattreatmentswereinvestigated.ItwasfoundthatthemicrostructureofnormalizedsamplewasmartensitewithfineNbCandFe3C.Themicrostructureoftemperedsampleistemperedmartensite,andtheremainlyweretwotypesofprecipitates,M23C6withthesizerangeof50-300nmandMXwiththesizeof10-100nm.SuperfineM23C6precipitatedpreferablyonpriorausteniticgrainboundariesandmartensiticlathboundaries,whilenanometer-sizedMXprecipitatesweredistributedrandomly.Aftershort-termcreep,Lavesphaseformedalonggrainboundariesofthe9%Crsteel,andM23C6andMXprecipitateswerefoundtobecomecoarser.Moreinformationaboutprecipitatesinthe9%Crsteelhadbeenexhibitedbyatomicforcemicroscopy.Thereby,distribution,sizeandshapeoftheprecipitatesaswellastheircompositionsandstructureswererevealed.

简介：Thispaperintroducesworkingprincipleandtechnicalfeaturesofvacuumfilterinemulsionsystemfortandemcoldstripmill.Basedonspecificcases,thispaperanalysesandassessestheeffectbeforeandafterusingtheemulsionsystemwiththeusageofthevacuumfilterforstripmill.Comparewiththeeffectwhenusingthefirstgenerationvacuumfilter,theemulsionqualityisimprovedsignificantlybyusingthesecondgenerationvacuumfilter,whichatthesametimeensuressteadyoperationoftherollingmillandsurfacequalityofthemillproducts.Asaresult,investmentandrunningcostsarelowered,emissionsofthewasteemulsionarereduced,wastewatertreatmentcostsarereducedandsoastheenvironmentalpollution.Itcanbeseenthesecondgenerationvacuumfilterhasobviouseconomicandenvironmentalbenefits.Therefor,itsuggeststhatthefiltershouldbeusedwidelyinthefieldofautomotive,environmentalprotectionrollingsteelandnonferrousmetals.

简介：Basedonthecontinuoushot(aluminizing)galvanizinglinesandrelatednon-standardequipmentofMeishanSteel,thispaperpresentsthemaincontentsofsuchintegratedengineeringanddesigningofequipmentforthetwohot-dippedgalvanizinglines,aswellasinnovativetechniquesandtheirfeatures.LedbyColdRollingProjectDepartmentofMeishanSteel,BaosteelEngineeringandTechnologyGroupCo.,Ltd.,workingastheresponsibleunitofthisproject,developskeytechnologiesandintegratesthesystembycombiningtheequipmentdesignanddevelopmentcapacityofBaosteelEngineering,researchanddevelopmentcapacityofResearchInstituteofBaosteel,processproductionandequipmentmaintenanceexperienceofColdRollingPlant,EquipmentDepartmentandManufactureDepartmentofBaosteelCorporation.Coretechnologiesofthetwolinesaredevelopedanddesignedthroughoriginalandintegratedinnovationandinnovationafterdigestion,focusingoneightcoretechniquesinprocessequipment,annealingfurnace,fluidinstallationandEICsystem.Asaresultofintegrationinkeyprocessequipment,industrialfurnaceandEICcontrol,thecoldrollinghotdipped(aluminizing)galvanizinglinestakeonanewlookandreachanannualcapacityof200000tgalvanizedproductsand250000tgalvanizedaluminiumbasestripsrespectively.Thesetwoworldadvancedlinesareabletoproducehot-dippedgalvanizingproductswithhighqualitysurfaceandfineshape,suchashouseholdapplianceboardandseniorconstructionboard.Asaresult,theprocessandequipmenttechnologyofthelineshaveformeddomesticintellectualproperty.Thus,thetechnologyhasreferencevalueforself-integrationandequipmenttechnologyinnovationofsimilarlines.

简介：ThisstudysystematicallyreviewsandsummarizesrelocationandrevampingprojectofmediumandheavyplaterollingmillinBayiSteel.AfterdetailedanalysiswasmadeonthemaindeficiencyandproblemsoftheoriginalproductionlineofPudongSteel,systematicalintegrationandimprovementfortheprocessandequipmentwerecarriedoutaccordingly.Throughinnovativepracticeofintegration,BaosteelEngineeringhasgreatlyimprovedthetechnicalprocessandequipmentmake-up,aswellasthegradesandqualityoftheproducts.Theoriginalman-operatinglineisredesignedintoanautomaticsystemcontrolledbyLevel2computer,reachingtheadvancedtechnicallevelofhome-mademediumandheavyplateproductionlineinrecentyears.Theprojectisconstructedintwophases;TheoriginalproductmixofPudongSteelismaintainedasmuchaspossibleinPhaseI.After3500mmsinglestandfinishingmillisputintooperation,capacityofhot-rollingmediumandheavyplatereaches650000t/a,withthemaximumthicknessat40mm.Equipmentorfacilitiesarereservedforproductionofpipelinesteelandothergrades.Pipelinesteel,vesselplate,windpowerplateandotherTMCPandheattreatmentproductsareprojectedinPhaseⅡ.After4200mmroughingmillanditsmatchedfacilitiesareputintooperation,capacityofhot-rollingmediumandheavyplatewillreach120000t/a,withthemaximumthicknessat80mm.Throughtheoptimizationofprocessequipmentanditsfunction,therelocatedmediumandheavyplatemillproductionlinehasreachedadvancedlevelamongsimilardomesticmills.Theprominentachievementsoftheprojectaretherevampingofthicknesscontrolsystemofthefinishingmillandthenewlyinstalledshapecontrolsystem.Automationcontrolofthewholelineisrealized.

简介：DuetofastdevelopmentofChinesesteelindustry,continuousadjustmentofproduct,improvementofquality,researchofvalue-addedproduct,RHtechnologyissignificantlydeveloped.MoreandmoresteelplantsarecoveredwithRHfacilities.RHratioisgrowingrapidlyaswell.Overpastdecade,throughassimilatingadvancedforeigntechnologiesandfurtherrefiningthem,ChineselargescalesteelplantsmasterthetechnologyofRHproduction,operation,maintenanceandmakeitmorewidespread.RHfunctionsarewellappliedandimproved.RHismorewidelyeffectivelyputintouse.Throughindependentinnovation,RHcoredevicesandtechnology,suchasRHvacuumpump,oxygentoplance,vacuumvesselpreheatinglance,ladleliftingdeviceetc.haverealizedlocalization.Thedevelopmentofequipmentdesign,softwaredesign,equipmentmanufacturingtechnology,equipmentmounting,testtechnologyandEPCmanagementmakesequipmentconfigurationmoreflexible,equipmentmorefunctionalandstable,easiertooperateandmaintain.Italsoguaranteeshighlyeffectiveandlowenergyconsumptionproductionandqualityofsteel,reachesinternationaladvancedlevel,lowersthecostofRHconstructionandoperation,makesafter-sakeservicemoreconvenient.HowtocontinuouslyoptimizeanddevelopRHprocess,equipmentandcontroltechnology,inordertomeettheneedsofproductwithmorereasonableandeconomicprocess,exploitpotentialities,buildmoreeffective,lowercost,lowerenergyconsumption,protectingenvironmentRHfacilitieswillbethekeypointoffutureRHtechnologydevelopmentinChina.

简介：Throughsummaryandextractionofcurrentsteelmakingdesign,processandequipmenttechnologiesandproductiontechnologiesfor300tgradeconvertersinBaosteel,thearticleanalyzesandelaboratesthesignificanceofindependentintegrationof300tgradeconvertersinZhanjiang,majortargetsoftheindependentintegrationinconverterprocesstechnologies,equipmentpackagesandcontrols,theinnovatedcriticaltechnologiesandcomparisonwithoverseasadvancedtechnologies,majortechnicaldifficultiesintheintegrationinBaosteelandtheirsolutions,aswellasgeneralmindsetandfinalobjectivesoftheproject.ThetotalintegrationoftechnologyforShanghaiNo.1SteelMakingPlantofBaosteelwasundertakenbyNipponSteel.AndKawasakiSteelwasresponsibleforthetotalintegrationoftechnologyfor4#and5#convertersofShanghaiNo.2SteelmakingPlantofBaosteel.Basedondigestion,absorptionandinnovationoftheintroducedtechnologies,Baosteelhasfirstlyachievedtheindependentintegrationof6#converter,5#RHand3#LFprojectsintheShanghaiNo.2SteelmakingPlantofBaosteel.Therefore,BaosteelshalltakeadvantagesofthefavorableconditionsandexperiencesandadvancedsteelmakingtechnologiesofBaosteeeltomastertheimportednewsteelmakingtechnologiesintheworldandthenformtheadvancedcompletesetsteelmakingtechnologiesandequipmentathomeandabroad.TheachievementofindependentintegrationofZhanjiangSteelMakingProjectwillmakethebreakthroughfortheconstructionoflarge-sizedsteelmakingplantinBaosteel.300tconvertertechnologyintegrationisundertakenbyBaosteelindependentlyininsteadofbytheforeignsideinthepast.

简介：ThispaperintroducesACvariable-speeddrivingcontroltechnologyapplicationinthecontinuousannealingline,includingthedrivesystemconfiguration,thedrivingcontrolcharacteristicsofCALandthemaincontrolfunctionsofthedrivesystem.Firstlyintroducesthemainprocessofthecontinuousannealingline,thefeaturesofthe6SE70seriescommonDCbusdrivesystemandtheG150seriesdrivesystem.Secondly,forthecontinuousannealingline,therearemorestrictrequirementsforthecontinuityofproductionandmorespecialrequirementsforthedrivecontrolcharacteristics.Wedoalotofimprovementandstandardizationforthedrivingcontrolfunctionsandtheinterfacesofthelineautomationcontrolsystem.Thispaperdiscussesthecommunicationinterfacespecificationsandthedimensiontransformationmethodsbetweenthedriveandthebasicautomationsystem.Thedetaildimensiontransformationmethodsandcalculationmethodaboutthelinespeedsettingandtheactualrollerdimensionsettingaregiven,anddetaildescriptionforthecalculationmethodofthereferencespeedinthedrive.Articlealsoemphasizedillustratesrealizingandtestingmethodsofinertiacompensationofequipmentinthedrives,andstandardizethevalueoflineaccelerateanddeceleraterate,andtheinertiatestmethodandinertiacompensationcoefficientcalculationmethodisintroducedinthispaper.Forthebridgerollersandfurnacehelprollersloadbalancecontrol,thispaperpresentstwodifferentloadbalancecontrolstrategies,theloadbalancecontrolprincipleforbridgerollerswhichdatacommunicatesfrommainstationtoslavestationsbySimolink,andtheloadbalancecontrolprincipleforfurnacehelprollerswhichusedroopcontrol.Thedifferentcharacteristicsofthosetwomethodsarestatedindetail.

简介：Loadingdistributionforheavyplatemillistofindoptimalcontrolsolutionsunderthegrantedperformanceindicatorsandconstraintsincludingmillcapacityandhypothesisofrollingmodels.Thesolutionsarequitedifferentfordifferentperformanceindicators.Inthearticle,theperformanceindicatorsandsequentialquadraticprogramming(SQPforshortbelow)methodsemployedin5000mmheavyplatemillofBaoSteelarepenetratinglyanalyzed.Generally,theSQPmethodisaneffectiveandfastwaytosolvethenonlinearprogrammingproblemswithsmallormediumscaleconstraints.Earlyin1976,HanputforwardtheSQPmethodforthefirsttimeandPowellmadeitperfectandaccomplishedthealgorithmin1977.Infact,SQPmethodwastoturnanonlinearprogrammingproblemtoaseriesofsubsetofquadraticprogrammingproblems.Inthealgorithm,eachiterationstepistosolveonequadraticprogrammingproblem.Theoptimalsolutionswillbegraduallyapproachedafterquadraticprogrammingproblemsweretotallysolved.Whensolvingthequadraticprogrammingproblem,theactivesetstrategywereemployedwhichturnedtheconstrainedquadraticprogrammingproblemtounconstrainedquadraticprogrammingproblem.Theactivesetstrategymadethewholequadraticprogrammingproblembesolvedbyaleastsquareproblem.Andfinally,thematrixoftheleastsquareproblemwouldbedecomposedbyQmatrixandRmatrix.AfterQmatrixandRmatrixwereobtained,theoptimalsolutionswouldbefinallyfound.Forloadingdistribution,theperformanceindicatorswerecomposedbyplateshapeanddraftofeachpass.Plateshapeisrepresentedbyrollingforcegraduallyreducedpassbypasswithatunablefactor.Themillcapacityisanotherperformanceindicatorrepresentedbydraftofeachpass.Forheavyplatemill,themillcapacityhereisthemotormoment.Forheavydraft,themotorwouldbeoverloadedespeciallyforthefirstseveralpasses;forsmalldraft,themotorwouldbeloadedslightly.Allthesewouldnotbepermittedtohappenwhen

简介：Furnaceareaisregardedaslooperbetweencastingandhotrolling,whichisveryimportantformaterialflowbalanceandproductionorganizationaswellastemperatureregulationetc.Inparticular,whendealingwithenergysavingandemissionreductionandheatingqualityimproving,pre_heatingfurnaceispaidmoreattention.Theradicaltargetforpreheatingfurnaceistotransferheatingenergyattheleastcost.Asweknow,thepreheatingfurnaceisadissipationsystemtoobeyconservationofenergylaw,thatistosaythatinputenergyalwaysequalstooutputenergy,inthemeantime,thewholeenergyconsumingisnotreversible.Thereforeincreasingtheefficiencyofusingenergyisuppermost.Inthispaper,heatingtransferefficiencyisanalysedandmathematicalexpressionisgivenbasedonconservationofenergylaw.Typicaloptimalmethodstoimprovepreheatingfurnacetransferefficiencycomingfromforeignfactoriesarepresented.Accordingtothesemethods,everyfurnacezonetemperaturesascontrolvariable,targetdischargingtemperatureandtemperaturedifferenceinslabthicknessandthetemperaturebetweenneighbouringzonesaswellaszonetemporarytemperatureasrestrictions,minimalenergyconsumingasoptimizingtarget.Baosteelpreheatingfurnacemodelstructureandthecomplicatedmappingrelationofcontrolparametersetandstatesetandaimsetarepresented.Importantbasicmodelsinthepreheatingfurnacemodelsystemareanalysedincludingtemperaturetrackingmodelandtemperatureforecastingmodelanddischargingpacingmodelandslabheatingcurve.Firstslabtemperaturemodelstructureanditsperiphericparameterareintroduced;secondtwopacingmodelsaregivenincludingtimingpacingmodeusingfixeddischargingintervalandmillpacingcontrolmodeusingmillrollingpacingwhileBaosteelpacingforecastingmodelusinglongtermandshorttermforecastingmode)isgiven;thirdaheatingcurvemathematicalmodelconsideringheatingqualityandrollingpaceandenergyconsumingispresented;

简介：Thisarticleistrytoexplainoranalyzethekeytechnologiesofcontrollingthesurfacequalityoflowcarbonsteelascaststripthroughinvestigationofinterfaceheattransferbetweensolidifiedshellandliquidsteel.Theoneofthekeytechnologiesofcontrollingsurfacequalityoflowcarbonsteelascaststripisthroughthecastingrollsurfacetextureinordertoachievethehomogeneoussolidificationonthecastingroll.Anotheristhroughformingathinfilmonthecastingrollsurfaceinordertoachieveabalancebetweenrapidsolidificationandhomogeneoussolidification.Thisfilmformedbetweenthetwinrollandthemoltensteelcanbecontrolledbyadjustingthechemicalcompositionandinclusioninliquidsteelthroughcontrollingtheamountofall[O]andfree[O].

简介：Ultrapureferriticstainlesssteelhasmoreadvantagesintheperformancethantheordinaryferriticstainlesssteelbecauseofultralowcarbonandnitrogencontent,suchascorrosionresistance,toughnessandweldability,etc.Suchsteelhasthereforebeenappliedinmanyfields,leadingtotheveryrapiddevelopmentoverthepast40years.Thisstudyfocusesonthesecondaryrefiningprocesswhichisthemostimportantstepofthewholesteelmakingprocessfortheultrapureferriticstainless.Firstly,somedifficultiesofthesecondaryrefiningprocessaredescribed,includingthehighpurificationintermsofbothcarbonandnitrogencontents,highefficientandstablecontrol.Secondly,thedevelopmentandprogressofthesecondaryrefiningtechnologyforultrapureferriticstainlessisintroducedintermsoftherefiningequipments,metallurgicalprocessandassistanttechnologies.Finally,theprospectwasmadeforthedevelopmentofsecondaryrefiningprocessforultrapureferriticstainlessinthefuture.

简介：Traditionally,austeniticstainlesssteels304and316havebeenemployedincoastalregionsasroofingmaterialsunfortunately,theyareexpensiveandnotfullyresistanttopittingcorrosionunderseverecoastalcorrosiveenvironment.AferriticstainlesssteelB445Rwasdeveloped.Comparedwithaustenitic316L,B445Ris①lesscostly;②uperiorcorrosionresistantwithminormaintenanceforlong-termservice;③insusceptibletothermaldistortionintheweldingseam.B445Rsheetshowsahigheryieldstrengthandlowertensilestrength,lowerelongationandlowerwork-hardeningthanaustenitic316L.Itcanbeeasilyfabricatedanddeformedjustlikeplaincarbonsteel.Afterbending180o,thereisnooccurrenceof'cracking'ornoticeable'orangepeel'.Theformabilityoftheweldingseamisalsosatisfactory.ThepittingpotentialofB445Ris650mV,largerthanthatof304and316L,asshowninFig.1.ThecorrosionrateofB445Rsubmergedin6%FeCl,solutionis0.3-0.56g/(m2?h-1),muchlowerthanthatof316L,asshowninFig.2.ThesuperiorpittingcorrosionresistanceofB445RcanbeascribedtosynergeticeffectofhigherCrandMo.Dull-finishedB445RsheetshavebeenemployedastheroofingmaterialsforGuangzhouAsianGamesArena,asshowninFig.3.About380tof1.0mmB445Rwithdullfinishwasusedforroofingpanels.About100tof0.8mmB445Rwithhairlineorfluororesinpaintfinishwasusedforsidewallpanels.Thecompositeroofbuild-up（fromuptobottom）includes:①shinglesofferriticstainlesssteelB445R;②Kalzip-typestandingseamofaustenitic304;③water-proofDFM;④structuralsteel;⑤75mmthickinsulation;⑥secondarypurlinof150mm×100mm×4.5mmofgalvaniziedQ235;⑦0.8mmthickprofiledeckofgalvaniziedQ235;⑧acousticinsulation.Theroofingshinglesorpanelswiththesamewidthbutdifferentlengthwereformedbybendingfoursidesandfixedtoa'L'shapereinforcingframesofstainlesssteelbyfasteners.The'L'frameswasconnectedtoribsofthestandingseambyacl

简介：TheFe-Ti-Nmateralloywaspreparedthroughthein-situreactionofnitrogengaswiththeFe-Timelt.ScanningelectronmicroscoperesultsshowthattheparticlesuniformlydistributedintheironmatrixwereTiN.ThedeliberatelypreparedFe-Ti-Nmasteralloywasemployedforthe409Lferriticstainlesssteelinanattempttorefinetheas-castsolidificationstructure.ItwasfoundthattheeffectivenessofFe-Ti-Nmasteralloyonrefiningoftheas-cast409Lferriticstainlesssteelwasaffectedbyadditionlevel,holdingtimeandmeltstemperature.Itwasfoundthattheaverageequiaxedgrainsizedecreasedfrom1503μmto303μm,theproportionofequiaxedgrainzoneincreasedfrom14%to100%withincreasingtheFe-Ti-Nmasteralloyadditionlevelto2.5%.Theproportionofequiaxedgraindecreasedfrom85%to4%asthesolidificationtemperatureincreasedfrom1803Kto1883K.Whentheholdingtimereachedto8min,thesolidificationstructuresof409Lferriticstainlesssteelshowextremepointsintheproportionofequiaxedgrain.Itisclearthatthegrainrefiningefficiencygraduallyfadeawaywiththeincreasingoftheholdingtimeattheverybeginning.However,whentheholdingtimecontinuestoincreaseandexceedstheextremepoint,thegrainrefiningefficiencyoftheFe-Ti-Nmasteralloyrecoveredtoacertaindegree.Theexperimentalresultsmentionedabovehavebeenanalyzedintermsofthermodynamics.Underappropriateconditions,theFe-Ti-Nmasteralloyusedforgrainrefinementofthesolidificationstructureof409Lferriticstainlesssteelmayhavegoodprospectsforindustrialapplications.

简介：Improvingtheunitheatefficiency,reducingcoalconsumptionandtheemissionofCO2andmeetingtherequirementsofenvironmentalprotectionandenergyconservationisthegoaloftheboilerandthepowerindustry.Developmentsoflargecapacityandhighparameterultra-supercritical（USC）unitsarethetendencyofthepowerindustry.ThereisnodoubtthatthedevelopmentofUSCunitsisbasedonthedevelopmentofmaterials,especiallythematerialsusedforsuper-heaterandreheaterinhigh-temperatureUSCboiler.Duetothelongtimeexposuretotheharshenvironment,suchasbearingthe600℃steamoxidation,andwithstandingthecorrosivefluegasandflyasherosion,thematerialsrequirenotonlygoodhigh-temperaturestrength,butalsoagoodcorrosionresistance.Inconsiderationoftherequirementscitedabove,foreigncountrieshaddevelopedTP310HCbN（07Cr25Ni21CbN）austeniticheat-resistantsteel.However,thedomesticdemandsforthismaterialstilldependonimportandthecostishigh,sotheboilerandthepowerindustryexpectseagerlythatthesesteelscanbeproducedbydomesticmetallurgicalindustry,especiallyBaosteel,toreplacetheimportedproducts.Inordertosatisfytherequirementsofdomesticmanufacturingsuper-heaterandreheaterusedinultra-supercriticalpowerboiler,afterdevelopedT23、T91、T92、S30432highpressureboilertube,BaosteelbegantodevelopTP310HCbN（07Cr25Ni21CbN）austeniticstainlesssteeltubeinJanuaryof2007.Thisstudydescribesthecompositiondesign,themanufacturingprocessofproduct,andtheassessmentofperformanceofBaosteel’sTP310HCbN（07Cr25Ni21CbN）.ThedataindicatesthatpropertiesofBaosteel’sTP310HCbN（07Cr25Ni21CbN）conformtotheASMESA-213standardandGB5310standard,soitcansubstitutetheimportedproductsandissuitableformanufacturingpowerstationboilerofgreatcapacityandhighsteamparameters.

简介：Baosteel’shigh-frequencyelectricresistancewelded(HFW)610longitudinalseammill(85/8″-24″,theyearlyoutput300000t)andUOE1422longitudinalsubmergedarcwelding(SAW)mill(20'-56',theyearlyoutput500000t)areestablishedin2005and2008,respectively.ProductspecificationcoverswholeofAPI5CTstandardandmostofAPI5Lstandard,terminatingthehistoryofmanufacturingthemediumandlargesizepipesatBaosteel.Theyearlyoutputincreasedfrom1,200000ttonearly2000000t.HFW610millisorientedatmidsizepipes,whicharemainlylinepipeandweldedcasing.ThedesignedyearlyoutputofHFWmillis300000t,includingcasingof90000t,linepipeof180000t,roundstructuralpipeof15000tandrectanglestructuralpipeof15000t.Theyearlyoutputofoilcasinglinesupportingtheweldinglineis120000t,amongwhichincludingweldedcasingandseamlesscasingof30000t.Baosteel’sHFW610longitudinalseammillwasestablishedonOctober27,2005.AftertheequipmenttrialrunInOctober,2005-March,2006andequipmentfunctionexaminationInApril,2006-June,2006,massproductionstartedinJuly2006.AndinDecember2006,monthlydesignedcapacitywasachieved,reachingto30496.644tinweldingpipeand28349.939tinfinishedpipe.Theoutputof2006,2007,2008and2009was117067t,223554t,255791t,and204424t,withthecomprehensiveyieldratio79.4%,87.8%,90.80%and91.92%respectively.ThisstudyintroducesBaosteelHFW610Millwhichistheworldclass,energyconservationandenvironmentalprotectionenterprise,includingproductorientation,processandnewproductdevelopment.

简介：Drillpipeproductsarethemostcriticalservicerequirement,thehighestperformancerequirementandthehighestqualityreliabilityOCTGproducts.Throughthecontinuousresearchonsteelmaking,upset,hearttreatment,straighteningandfrictionwelding,Baosteelimprovesthekeytechnicalparameterswhichaffectthequalityofdrillpipe,suchasmaterialpurity,Miuofinternalupsettransitionarea,toughnessandstraightness.Baosteeldrillpipeproductshavemetthedemandingrequirementofdrillingoperations.ByBRPdephosphorizationandLFdesulfurization,theP,ScontentofBaosteeldrillpipeisverylow.TheScontentofS-135drillpipecanbecontrolledinlessthan10ppm.Baosteeldesignsanewclosed-loopcontrolsystemofupsetendinductionheatingsystem.Thesystemusetemperaturemeasurementinsidetheovenandclosed-loopcontrol.Thetemperatureaccuracyofthesystemcanbeguaranteedwithinthe±15℃togetastableupsetquality.TheupsettingprocessofthedrillpipeisoptimizedbyusingpatentedtechnologyandmadetheMiufrom100mmto140mm.Thismakeasubstantialincreaseinfatiguelifeofthedrillpipe.Toimprovetheimpacttoughnessofthedrillpipebody,thedrillpipebodymaterialischangedfromCr-Ni-MosystemtoCr-Mo-Vsystemandtheheattreatmentischangedfromoilquenchingtowaterquenching.Toimprovetheimpacttoughnessofthetooljoint,thetooljointfurnaceisupgradedtoimproveheatingcapacity.Toimprovetheimpacttoughnessoftheweldzone,anewfuzzycontrolsystemofweldzoneheattreatmentisdeveloped.Thetemperatureaccuracyofthesystemcanbeguaranteedwithinthe±5℃togetastableheattreatmentquality.Anewdrillpipestraightnessautomaticdetectiondevicesandself-learningmethodofstraighteningaredevelopedtoachieveautomatedstraightening.Aweldingprocesswithhighspeed,single-stagepressureandhighforgingforceisappliedtoinertiafrictionwelding.Aweldingprocesswithlowspeed,three-stagepressureandlowforgingforceisappli

简介：ZhongyuanoilfieldsaremainlylocatedinDongpudepression,wherethegeologicalconditionswereextremelycomplicatedandtheexternalstressisabnormallyhigh,thepipeusedmayfailintheradialdirectionowingtowellshrinkagecausedbythecreepofsaltrock,leadingcatastrophiceconomicloss.Thereforethisregionhasbeenwellkownasatouchstoneforhighcollapseresistancecasingsincelongbefore.Inordertosatisfytherequirementforhigh-collapsestrengthcasingowingtothecreepofsaltbedstratuminDongpuDepressionregion,BG140TT,BG150TTandBG160TThigh-strengthcollapseresistancecasingseriesweredevelopedtobettercopewiththeseveregeologicalconditions.Amongthecasingseries,aBG160TTnon-APIspecificationcasingwithcollapsestrengthnotlessthan170MPawereprepared.Uptopresent,allthesehigh-strengthcollapseresistancecasinghavebeensuccessfullyappliedintheDongpuDepressionregion.Theresearchconcept,mechanicalproperties,aswellasapplicationresultwereintroducedinthispaper.

简介：Withanalloycontentashighas80%ormore,Ni-basedOCTGisastrategicproductsrelatedtothestateenergysecurity,mainlyappliedintheexploitationanddevelopmentofsourgasfieldswithcomplicategeologicalformation,hightemperature,highpressureandseverecorrosivewellconditions.Ni-basedOCTGisregardedasthepipeproductwithmosthightechnologiesduetothecomplexityandgreatdifficultyinmanufacturingandrigorousrequirementsinqualitycontrol.Inthispaper,thetechnicalfeaturesandqualityrequirementsofNi-basedOCTGaresummarized,andthequalityandpropertiesoftheNi-basedOCTGproductsofBaosteelareintroducedindetail.WiththehelpofSEM,XPSandTEM,thecorrosionmechanismofNickle-basedOCTGintheenvironmentscontainingH2S,CO2,Cl-andelementarysuifurarealsoanalyzed.

简介：BasedontheABAQUSexplicitdynamicsimulationplatform,thefiniteelementmodelofsinglestandmillwithrestrainedmandrelwasadoptedtoresearchtheinfluenceofmandrel-rollervelocityratio(MRVR),mandrelfrictionandtensionbetweenstandsonrollingforce.TheanalysisresultsshowthatwhentheMRVRislowerthan1,therollingforceincreasesobviouslywiththeincreaseofMRVRandreachesthepeakvaluewhentheMRVRisabout1.TherollingforceincreaseinducedbytheMRVRincreaseisthemainreasonoftheformationofthebulgedefectonthetubeheadandtailattheenteringandexitingstageduringtubecontinuousrollingprocessbyfullfloatingmandrelmill,whichcanbeintensifiedbytheincreaseofmandrelfrictioncoefficient.Therollingforcedecreaseswiththeincreaseoftension.Asthetensionislarger,therollingforcedecreaseamplitudeislarger.Theinfluenceofbackwardtensiononrollingforceisgreaterthanthatofforwardtensiondistinctly.TensioncontrolcanbeusedtodecreasetherollingforceincreaseinducedbytheMRVRincrease,whichisimposingtensionatthesametimewhentheMRVRincreases,inordertoimproveeveneliminatethebulgedefect,andenhancethetubedimensionprecision.