简介:Theinfluenceofingotsegregationonquenchingdistortionofgearsteelwasinvestigatedinthispaper.Theresultsshowthattheshapeofingotsegregationofrodsteeldependsontheshapeofcontinuouscasting(CC)molds,andthatthedistortionofgearsteelwithsquareingotsegregationisuniform,whilethatofgearsteelwithrectangularingotsegregationisanisotropic.Afterquenching,theoutercircleoftheringsamplewithalargerectangularsegregationareaisdistortedintoanovalshape.NoobviouselementsegregationhasbeenfoundintherodsteelproducedthroughtherectangularCCmold.Obviousdifferenceindensityhasbeendetectedatthecrosssectionofrodsteel.Itsuggeststhatcenterporositymaybethemainreasonforthestrongimpactofsegregationonheattreatmentdistortionofgearsteel.
简介:Duringtheingotcastingprocess,theparametricchangesofthemoltensteelpouringprocessoftencausebothingotsurfaceandinternalqualitydefects.Withtheincreasinglywideapplicationofcomputersinindustrialtechnology,numericalsimulationsofthemoltensteelpouringprocessenablepredictionsofthedefectsthatwillariseduringthepouringandsolidificationprocess,especiallyforthemoltensteelflowduringtheearlystagesofcasting.Inaddition,usingacomputertosimulatethecastingprocessofa40tingotandsolidificationcanpreventmanydefects.Thesimulationresultsindicatethatcontrollingthepouringspeedtolessthan80kg/s,hangingthecastingpowderinamoldwiththehangingheightmaintainedat100-150mm,andcontrollingthetaperangleofthemoldbrickoutlettoasuitablelevelcanreducetheprobabilityofslagentrapmentandimprovetheinternalandsurfacequalityoftheingot.
简介:Withthecontinuousimprovementofproductqualityandfunction,thequalitycontrolofmoldsteelisbecomingincreasinglystricter.Argonprotectionisessentialforensuringcastingqualityduringingotcasting.Thedevelopmentofargonprotectioniningotcastingandtheproductionprocessofenclosedargonprotectionin40tlineisdiscussed,withparticularfocusgiventhefactorsaffectingtheflowofoxygenintheargonprotectioncoverarediscussed.Theinfluenceofsomerelatedfactorsontheoxygencontentisanalyzed.Onthebasisoftheonlinemeasurementsoftheoxygencontent,theoptimizedoperationalapproachesforimprovingtheeffectofargonprotectionaredeveloped.Thiscandecreasetheliquidsteelviasecondaryoxidation,andimprovethequalityoftheingots.
简介:Acontinuummodelproposedfordendritesolidificationofmulticomponentalloys,withanypartialsolidbackdiffusion,wasusedtonumericallysimulatethemacroscopicsolidificationtransportphenomenaandmacrosegregationsinanupwardsdirectionallysolidifiedplaincarbonsteelingot.Thecomputationalresultsofeachmacroscopicfieldofthephysicalvariablesinvolvedinthesolidificationprocessatamiddlesolidificationstagewerepresented.
简介:Amodelcombinedbothmacroscopictransportandmicrostructuralevolutionisappliedtodescribetheinfluenceofthermosolutalconvectiononmicrostructuralevolutionduringthesolidificationprocess.Firstly,thevolumeaveragemethodandSimpleralgorithmareusedtosolvethemacroscopictransportequation.Thenthecalculatedresultsareincorporatedintothecellularautomaton(CA)modeltosimulatethemicrostructuralevolution.Usingthismodel,asimplecastingingotisappliedtosimulatemicrostructuralevolution.Throughthesimulation,itisfoundthatthethermosolutalconvectionhasastronginfluenceontheredistributionoftemperaturefieldandsolutefield,whichinfluencethesolidificationmicrostructuralevolution.
简介:TheeffectofrepeatedmeltingofthemotheringotonthethermalstabilityofaZr60All5Ni25glassyalloywasinvestigatedbydifferentialscanningcalorimetry(DSC).Experimentalresultsindicatethataftertherepeatedmeltingoftheingotsat1300and1580K,theglasstransitiontemperatureTgin.easesfrom686.4to690.7and696.8KandtheonsettemperatureofcrystallizationTxfrom757.9to758.6and763.4K,respectively,indicatingthatthethermalstabilitybecomeshigheraftertherepeatedarcmeltingofthemotheringotandthatitismoreeffectiveathighertemperature.Withintheframeworkofstructureheredity,theoriginoftheimprovementofthethermalstabilityofZr60AllsNi25bulkglassyalloyisdiscussed.