Lightweightdesignisoneofthedevelopmenttrendsoftheautomobileindustry.AneffectivewaytoachievelightweightautobodiesistouseAHSS(advancedhighstrengthsteel)forthesafetycomponentsofautomobiles.ThisstudyhastakendoorsillreinforcementsmadeofmartensiteAHSSastheobject,andperformedresearchontheAHSSrollformingtechnologiesandprototypedevelopmentoftypicalasymmetricopencomponents.Bymeansoffiniteelementanalysis(FEA)andsimulation,studieshavebeencarriedoutonthespringbackandedgewavedefectsduringAHSSrollforming,andanoptimizedprocessdesignhasbeenachieved.Thegenerationmechanismsofverticalbows,horizontalcambers,twists,pre-punchedholedistortionandcutendflarehavebeenanalyzed,andsolutionstothesedefectshavebeengiven.Inaddition,tesingoftherollformingprocessforAHSShasbeenconductedandtypicalsampleswithrequireddimensionalaccuracyhavebeenmanufactured.Thisstudyhasprovidedtechnicalsupportforthelarge-scaleapplicationofAHSS.
